Saturday, 04 Jul 2009   HOME

"MONTAGE COMPLECT ENGINEERING" Ltd

is a Single Share Holder Limited Liability Company owned
and directed by Dipl. Eng. Angel Christov.
The company was registered in 1991 and since then has been providing works,
services and expertise in the field of:

Scope of activities and expertise

  • Design of metal structures and pressure vessels, made of carbon and stainless steel;
  • Consultancy services in the field of welding processes and technologies;
  • Delivery, fabrication and site erection of metal structures and pressure vessels, construction of cement furnaces;
  • Main pipelines construction;
  • Design, fabrication and construction of tanks (volume from 5 000 m3 to 50 000 m3) for the chemical and petrochemical industry;
  • Mounting of technological, mechanical and electrical equipment;
  • Dry-dock and on-water repair of ships.

    • Personnel - about 300

  • Administrationl;
  • Engineers & Technicians;
  • Quality Assurance & Control;
  • Personnel for Workshop Fabrication;
  • Welding;
  • Site Activities Personnel (fitters);
  • Others (crane operators, electricians, storage workers, grinders, drivers, etc.).

    • Certificates and Licenses

  • Certificate according to ISO 9001:2000 – TÜV Rheinland;
  • EN 3834-2 + HP 0 – TÜV Rheinland/ SLV, Halle GmbH;
  • Certificate according to DIN 18 800-7:2002-09, Class E with extension of activity DIN 15018-2 – Cranes + DIN 4133 – Stacks – SLV, Halle GmbH;
  • Permit 1058/21.06.2004 for “Assembly, Repair, and Servicing of Lifting Equipment”, issued by the State Inspection for Technical Supervision, Sofia;
  • Permit 779/07.07.2003 for “Construction, Assembly Repair and Servicing of Gas equipment and Installations of Pressure up to 1,6MPa”, issued by the State Inspection for Technical Supervision, Sofia;
  • Permit 1057/21.06.2004 for “Assembly, Repair and Reconstruction of High Pressure Vessels for Steam and Hot Water” issued by the State Inspection for Technical Supervision, Sofia;
  • License N 31 issued by the Bulgarian Ship Register).

    • Production Facilities
    Premises:

  • Indoor production area – 5 000 m2;
  • Outdoor production area – 20 000 m2;
  • Painting shop – 1 500 m2;
  • Open air storage area for raw material and prefabrications – 20 000 m2;

    • Cranes:

  • Indoor bridge cranes; lifting capacity of 5 and 20 – 4
  • Outdoor cranes; lifting capacity of 12 ton – 4

    • Production Equipment


    Item No Description Q-ty Technical Parameters Type/ Year of purchase/ manufacture
    1 Shot blasting and priming technological line 1 Max. width – 3000 mm; max. height 400 mm equipment 2008
    2 Cutting machines 2 CNC / dimensions of table 3 000 х 18 000/ for gas oxygen and plasma cutting equipment 2004-2007
    3 Guillotine 3 CNC / cutting of steel plates of up 16 mm. thickness equipment 2005-2007
    4 Band sawing machines 2 For cutting of steel profiles up to 1000 mm. height equipment 2003-2007
    5 Machine for shape cutting of tubes 1 CNC / for shape cutting of tubes – diameter up to 1000 mm/plasma / Bug-O system equipment 2006
    6 Peddinghaus ABCM 1250 1 CNC / for shape cutting of profiles; weld preparation of flanges; 3 torches equipment 2008
    7 Automated Drilling Line V613 – VOORTMAN 1 CNC / for drilling of holes in steel profiles – up to 450 mm. height and up to 1050 mm width of the profile equipment 2007
    8 Peddinghaus FPDB 2500 1 CNC / max. thickness – 75 mm; max. width – 2500 mm; max. drill size – 51 mm; with signoscript marking equipment 2008
    9 Column drilling macnine 3 For drilling of holes in steel plates equipment 2000-2001
    10 Portable Drill Line
    PDL 24/ PDL36 /
    PDL 72 –
    PEDDINGHAUS     		3 With laser measurement coordinate system – profiles of up to 1000 mm height machines – 2005
    11 Magnet drilling machines 20 For drilling of holes in both steel plates and profiles machines -2000-2008
    12 Four roll bending machine 1 Bending of steel plates – thickness of up to 40 mm. and width of 3 150 mm equipment 2003
    13 Four roll bending machine - DAVI 1 Bending of steel plates – thickness of up to 20 mm. and width of 3 100 mm equipment 2007
    14 Hydraulic four roller bending machine AHS 1 Max. width – 3100 mm; max. thickness 20 mm 2008
    15 Abkant – 200 ton 1 CNC for bending of plate steel – width of up to 3 200 mm and thickness of up to 12 mm equipment 2006
    16 Profile bending machine APK 180 1 For bending of L, H,U profiles, Tubes, Flat Bar, Squares; min bending diameter – 1000 mm; max. bending diameter – 10 000 mm 2008
    17 Plasma cutting installations 5 From 50 А – 500 А machines 2006-2007
    18 Automatic under flux welding equipment 4 650 А machines 2001- 2006
    19 Semi automatic welding equipment - MIG/MAG 40 Up to 500 А machines 2003-2007
    20 Manual arch welding equipment 15 From 160 to 500 А machines 2000-2007
    21 Argon arch welding (WIG) equipment 6 Up to 300 А machines 2000-2007
    22 BUG-O tractors 10 For welding and cutting / straight and circle contours equipment 2000-2007
    23 Fork lift 4 Load capacity from 2002-2006
    24 Truck 1 Load capacity 20 ton machines - 2004
    25 Truck 2 Load capacity 5 ton machines 2004

    Production Capacity – 600 – 800 ton / month of plate and profile steel structures, depending on the complexity

     
     
     
    © 2009 MONTAGE COMPLECT ENGINEERING